Product Description
90 degree gearbox Low-noise CHINAMFG version gear box dc motor worm planetary motoreductor transmission auto parts machine gearbox
We have produced and exported the Motovario-like speed transmission gearbx for years,able to provide to all the customers with matureproducts in competitive prices and free technical support all the time.
Features
- Wide transmission rate, strong output torque
- Structure: base-mounted, input shaft, input flange, additional single or double output shafts
- Compact mechanical structure, light weight, small volume
- Good temperature change resistance
- Smooth operation with lower noise or vibration
- Easy mounting, free linking, high efficiency
- Wide range of application to the work flow devices,like conveyor belts,driven by motors or other engines,with requirements to slow the speed
Basic information
| Model | RV 130 150 |
| Single unit versions |
NMRV – fitted for motor flanged coupling, NRV – with input shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft,
|
| Series of products |
|
| Single unit reduction ratio | 1:5 7.5 80 100 |
| Output torque | 2.6—1195N.M |
| Power | 0.06—-15KW |
| After-sale service | Free components or complete units will be supplied to replace the damaged ones of quality problems during guarantee period,free technical support all the time. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Output Torque: | 2.6—23n.M |
| Output Speed: | 17.5-280rpm |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
Can a Worm Gearbox be Used for High-Speed Applications?
Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:
- Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
- Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
- Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
- Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.
While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2024-03-30
China 1001 Round Flange Output Spur Gears High Precision Planetary Gear Reducer For Machine Tool Manufacturing worm gear box elecon
2023-06-15
China wholesaler ND Speed Reducer Gear Box for Hole CZPT Machine worm gearbox backlash
Product Description
Product Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.
We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.
Certifications
Our Factory
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.
2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.
3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.
4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.
5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
Packaging & Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.
Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
| Application: | Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Can Be Customized |
| Hardness: | Can Be Customized |
| Installation: | Can Be Customized |
| Step: | Can Be Customized |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by CX 2023-05-24
China Gphq S Series Helical Worm Gear Box for Packing Machine worm gearbox application
Product Description
S helical worm gearbox motor/ reducer motor
S series is 1 sort of Helical worm gearbox ,made as Modularization and large-stainless cast iron circumstance . It is mixture of helical equipment and worm gear ,which with higher effectiveness and energy than straightforward aluminum worm gearbox . Owing to their outstanding efficiency, these drives can be employed in every industrial sector and tailor-made to specific torque and pace demands. The gear ratios afforded by the helical-worm gear stage and the minimal noise ranges during operation make these gear motor ideal minimal-expense remedies for straightforward applications
GPHQ S worm reducer motor materials
| housing material: | HT2OO high-toughness cast iron |
| Equipment materials: | 20CrMnTi |
| Floor hardness of gear | HRC58°-62° |
| Equipment main hardness | HRC33°-40° |
| Enter/Output shaft substance | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal place hardness | HRC48 ° -55 ° |
| Machining precision of gears materials | Exact grinding 6-5 grade |
| Efficiency | up to 98% |
| Sounds(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibration | ≤20um |
| Motor | IP54, F course ,B5 FLANGE |
| colour : | blue (if you need to have huge amount ,we can completed as your needed coloration ) |
Our reduction geared motor Edge
1,affordable value with excellent quality
two,shipping and delivery in time
three,secure ,reliable ,cost-effective and durable
4,stable transmission ,tranquil operation
five,smooth managing and lower noise
six,nice look ,resilient support life
seven,higher warmth-radiating performance ,higher carrying ability
8,every gearbox need to be tested before packing
nine.reply in large effectiveness in the course of 1 operating day
10. specialist to produce gearbox and electrical motor .
If there is any concern, remember to never be reluctant to get in touch with with me (EVA), U can ship us your inquiry. And you will get reaction in 1 operating day.
GEARBOX CATALOGUE :
CERTIFICATION :
Creating Process:
Bundle :
for 1 container, right loading ,for significantly less, all merchandise with pallet.
FAQ
1, Q:what is actually your MOQ for ac gearbox motor ?
A: 1pc is alright for each and every type electric gear box motor
two, Q: What about your warranty for your induction velocity reducer motor ?
A: 1 12 months ,but except guy-manufactured ruined
three, Q: which payment way you can settle for ?
A: TT, western union .
four, Q: how about your payment way ?
A: a hundred%payment in innovative considerably less $5000 ,thirty% payment in advanced payment , 70% payment prior to sending above $5000.
five, Q: how about your packing of velocity reduction motor ?
A: plywood situation ,if size is tiny ,we will pack with pallet for less 1 container
six, Q: What data should be given, if I acquire electric helical geared motor from you ?
A: rated electricity, ratio or output pace,type ,voltage , mounting way , amount , if much more is better .
|
/ Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Layout: | Bevel |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Motor Power: | 0.18kw-22kw |
###
| Customization: |
|---|
###
| housing material: | HT2OO high-strength cast iron |
| Gear material: | 20CrMnTi |
| Surface hardness of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Efficiency | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibration | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
|
/ Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Layout: | Bevel |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Motor Power: | 0.18kw-22kw |
###
| Customization: |
|---|
###
| housing material: | HT2OO high-strength cast iron |
| Gear material: | 20CrMnTi |
| Surface hardness of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Efficiency | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibration | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by CX 2023-03-31
China Small 12V Low Speed Worm Gear Motor 555 DC Gear Motor with gearbox for Vending Machine worm gear reducer buy
Warranty: 3months-1year
Model Variety: GBP36-555
Use: Auto, Residence Appliance, Beauty instrument, Sensible Home, energy tools
Variety: Equipment MOTOR
Torque: 500g.cm
Building: Permanent Magnet
Commutation: Brush
Shield Characteristic: Completely Enclosed
Pace(RPM): 7-470r/min
Ongoing Current(A): 1.047 A
Efficiency: IE 1
Software: H2o pump, air pump, electric valve, intelligent hardware
Rated Voltage: 12
Energy: Customized
Shaft type: D Shaft
Route of rotation: CW CCW
Characteristic: Higher Effectiveness Minimal Sounds
Motor kind: Permanent BLDC Motor
Perform: Driven
Tailored: acknowledge
Certification: CE,ROHS,IAFT16949
Packaging Information: Micro motor packing: Carton Box Our standard transport mark for each and every model is as underneath Q’ty: pcs N.W.: kgs G.W.: kgs Meas.: L*H*W cm Your possess shipping instruction is welcome.
Port: HangZhou or HongKong
Product Paramenters
| VOLTAGE | NO LOAD | AT Max effiency | STALL | Stall | |||||||||
| NOMINAL | speed | current | speed | current | torque | output | torque | current | |||||
| V | rpm | A | rpm | A | mN.m | W | A | mN.m | |||||
| 12 | 3300 | 0.2 | 2771 | 1.047 | 20.77 | 6.026 | 129.492 | 5.480 | |||||
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by czh 2023-02-18
in Porto Alegre Brazil sales price shop near me near me shop factory supplier Custom Made High Quality Gear for Mask Machine manufacturer best Cost Custom Cheap wholesaler
Hangzhou EPG Co.,Ltd. , was established in November, 1997. With its five wholly owned subsidiaries. Owing to our wide solution variety and abundant ordeals in this sector, Due to our sincerity in supplying ideal service to our clientele, knowing of your requirements and overriding perception of responsibility towards filling purchasing requirements,
Solution Description
EPT EPTT refers to the device that transmits motion and EPTT from the EPT pair. It is the most extensively used mechanical EPTT approach in modern day products. Its EPTT is a lot more precise, substantial effectiveness, compact framework, trustworthy operation and EPTT services existence.
Our EPTs can be warmth handled, hardened, oil immersed according to client requirements.
The EPT is extensively employed in sector, car, EPTT instruments, motor, bicycle, electrombile.
We can make customers’ satisfactory items according to the samples or drawings presented by buyers. For the completion of a merchandise, we also require to know his materials, warmth remedy specifications and surface area treatment requirements. We are a factory with forty years of manufacturing experience, welcome to check with.
Item features of flange/EPT couplings
| Merchandise Title | EPT |
| EPT | 40Cr,42CrMo,20CrMnTi,20CrNiMo,45#,and so forth |
| Processing Technique | CNC machining, Shaving m, Hobbing grinding, chamfering etc. |
| Measurement | Customer Drawings amp ISO stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd |
| StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd |
| Edge | Confident good quality , EPTT providers, Competitive costs, Fast shipping and delivery |
| Used | creating business EPTTry,Auto areas,EPT,tractor,ship,elevators |
one. EPT EPTT Effectiveness Can Reach 99.7%
2. EPT Loading Ability: With the very same exterior dimension, the loading ability is 15%~20% averagely increased than that of straight-tooth coupling
3. Huge Angular Payment: The maXiHu (West EPT) Dis.mum allowable angular misalignment is 1.five deg, 50% larger than that of straight-tooth coupling
four. Far more Scientific EPT Tooth Layout: It avoids neighborhood pressure focus induced by straigEPTT tooth edge extrusion, and tooth surface friction is eased at the identical time.
5. EPT tooth of external EPT sleeve is horn-shaped, which helps make it simple to put in and dismantle.
6. EPTT Provider EPT: The inside and external EPT teeth are manufactured of large strength alloy metal. Soon after quenched-tempered warmth treatment, EPT teeth rigidity and wear resistance are improved.
Relevant EPT
Our organization EPTTize in making all sorts of inner and external EPT, higher precision spline shaft and EPT shaft. We are hunting EPTT to the cooperation with you, and we believe that we will be your perfect decision.
EPTT Info
EPTTngyin EPTTXiHu (West EPT) Dis.ng EPTTry EPT EPTT, Ltd. was started in 1980. We are EPTTized in precision components and factors machining, which are applied in electronics, automotive elements, astronautical elements, medical EPTs and hand instrument EPTT. We supply a variety of style and producing incXiHu (West EPT) Dis.Hu (West EPT) Dis. personalized CNC machining, CNC EPTTd areas, non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTT components, EPTTd casting Parts and precision turned components. The materials of EPT areas incEPTT steel, stainless steel, brass, EPT and plastic. If you are fascinated in any of our goods, you should really feel free to make contact with us. We are hunting EPTT to the cooperation with you, and we believe that we will be your perfect selection.
Our company has a single of the most stringent quality manage programs,from our feed testingand solution inspection to the last inspection process.Strict good quality process management and management ensurus solution good quality and accountabilty.
FAQ
1)Are you buying and selling organization or maker?
We are factory.
two)How can I personalize my goods?
Attach your drawing with specifics(surface treatment,material,quantity and EPTT demands and so on.)
3)How EPTT can I get the quotation?
We will give you the quotation inside of 48 hours(thinking about the time variation)
4)How EPTT will you produce the elements?
EPTTly it is 5-10 daEPTTif the merchandise are in stock. Or it is 15-twenty five daEPTTif the merchandise are not in stock, it is in accordance to quantity.
five)Do you supply samples? Is it free or further?
Sure, we could provide the sample, the samples and transport EPTs require to be borne by the shopper.
6)What is your phrases of payment?
Payment le1000 USD, one hundred% in EPT. Payment ge1000 USD, 30% T/T in EPT, harmony prior to shipment. If you have any queries, you should don’t wait to contact us.
seven)What if the goods we EPTd are not very good?
Contact us with no hesitation, our EPTT following-sales support will just take the obligation
in Sialkot Pakistan sales price shop near me near me shop factory supplier Cycloid Gear Reducer for Trowelling Machine manufacturer best Cost Custom Cheap wholesaler
PersonnelOur product sales individuals are effectively trained to accommodate your requests and communicate English for your comfort. Our business pays specific focus to customers’ needs, listening to the certain requirements of each buyer and guaranteeing overall pleasure. We will give greatest providers and large high quality products with all sincerity.
XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 EPTT with ac motor
Cycloidal EPTT adopts meshing cycloid pin EPT, planetary EPTT principle, so generally also called planetary cycloid EPTT. Planetary cycloidal EPTT can be broadly used in petroleum, environmental security, chemical, cement, transportation, textile, pharmaceutical, foods, printing, lifting, mining, metallurgy, building, EPTT era and other EPTT.
As a EPT or reduction EPT, the EPTT is divided into horizontal, vertical, biaXiHu (West EPT) Dis.al and straigEPTT league assembly way,and many others. Its EPT stable structure can change ordinary cylindrical EPT EPTT and worm EPT EPTT in a lot of instances. Therefore, planetary cycloid EPT EPTT is broadly used in various EPTT and fields, and is EPTTly welcomed by the greater part of customers.
XWD/BWY cycloid EPTT motor details:
B series:
BW basedoard horizontal put in double axes sort
BL flange vertical mounted double axes type
BWY basedoard horizontal installed motor immediate-link type
BLY flange vertical mounted motor direct-link type
X series:
XW basedoard horizontal installed double axes sort
XL flange vertical mounted double axes type
XWD basedoard horizontal installed motor direct-connection type
XLD flange vertical mounted motor immediate-relationship variety
FAQ
one, Q:what is your MOQ for ac EPEPT ?
A: 1pc is alright for each type electrical EPT box motor
2, Q: What about your guarantee for your induction pace EPEPT ?
A: a single yr ,but except gentleman-created destroyed
three, Q: which payment way you can acknowledge ?
A: TT, western union .
4, Q: how about your payment way ?
A: one hundred%payment in EPTd considerably less $5000 ,30% payment in EPTd payment , 70% payment before sending above $5000.
5, Q: how about your EPTT of velocity reduction motor ?
A: plywood case ,if measurement is modest ,we will pack with pallet for considerably less one particular container
six, Q: What info ought to be provided, if I acquire electric helical EPTed motor from you ?
A: rated EPTT, ratio or output pace,variety ,voltage , mounting way , quantity , if more is EPT ,
in Cherthala India sales price shop near me near me shop factory supplier Custom Machine Precision Shaft Drive POM PP Nylon Spur Gear manufacturer best Cost Custom Cheap wholesaler
Our experts and engineers have 23 years of Knowledge in the Bearing Sector. With a lot of years’ encounter in this line, we will be trusted by our advantages in competitive value, 1-time shipping and delivery, prompt response, on-hand engineering assistance and very good after-sales providers.Moreover, all our production processes are in compliance with ISO9001 specifications. Provider & Top quality controlWe provide comprehensive drawings and provide anytime needed.
Custom made EPTT EPT Shaft Travel POM PP EPT Spur EPT
| Item | EPTT EPTTd EPT plastic EPTs |
| Craft Procedure | Plastic Injection or CNC machining |
| Plastic Granules |
UL, Fda, RoHS etc. |
| EPTT EPTT | ISO9001 and ISO14001 |
| Molds EPT | S316,H13,718,738,P20,H13,420SS |
| Mildew EPT | 300,000 shots or one,000,000 pictures or far more |
| Mold Cavity | Single-cavity or two cavities or Multi-cavity |
| EPT | Nylon, PA66, NYLON with thirty% EPT fibre, Stomach muscles, PP,Laptop,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and so on. |
| Molds cavity Hardness | sixty to 90 H.R.C |
| Size/EPTT | EPTs and components proportions are in accordance to drawings from buyer, and hues are EPT |
| Surface treatment method | PoEPTTd or matte floor, painting, texture, EPT aluminizing and can be stamped with emblem and so forth. |
| Measurement Tolerance | plusmn0.05mm or a lot more exact |
| Operate Movement chart | Step1: Make tooling to start with and common want two~~three months. Step2: Make and validate samples. Step3: One 7 days for mass manufacturing normal. |
| Samples affirmation and acceptance | Free samples shipped for affirmation and shipping and delivery EPT paid by clients |
| Bundle | Interior very clear plastic bag/outside carton/wood pallets/ or any other EPTT package deal as for each customer’s needs. |
| Supply Time | Complete will take two~~4weeks typical |
| Payment Phrases | PAYPAL, T/T, Western EPT |
| EPT | Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
FAQ
Q1: How to assure the EPTT of EPTs and areas?
We are ISO 9001:2008 certified manufacturing unit and we have the built-in technique for EPTT parts high quality handle. We have IQC (incoming top quality management),
IPQCS (in process quality management EPT), FQC (last good quality control) and OQC (out-heading high quality management) to handle each and every procedure of EPTT elements prodution.
Q2: What are the Advantage of your EPTs and elements?
Our advantage is the competitive and sensible prices, quickly supply and substantial quality. Our eployees are responsible-oriEPTTd, pleasant-oriEPTTd,and dilient-oriEPTTd.
Our EPTT parts merchandise are featured by rigid tolerance, sleek end and EPTT-life efficiency.
Q3: what are our machining equipments?
Our machining equipments incEPTT plasticn EPT machinies, CNC milling EPTTs, CNC turning EPTTs, stamping EPTTs, hobbing EPTTs, automatic lathe EPTTs, tapping EPTTs, grinding EPTTs, cutting EPTTs and so on.
This autumn: What shipping and delivery waEPTTdo you use?
EPTTly, we will use UPS DHL or FEDEX and sea delivery
5: What resources can you process?
For plastic EPT EPTs and parts, the components are Nylon, PA66, NYLON with thirty% EPT fibre, Abs, PP,Pc,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA etc.
For metallic and machining EPTs and areas, the materials are brass, bronze, copper, stainless metal, steel, EPT, EPTTium plastic etc.
Q6: How EPTT is the Shipping for Your EPTs and components?
EPTTly , it will get us fifteen doing work daEPTTfor EPT or machining, and we will consider to shorten our guide time.
in Manchester United Kingdom sales price shop near me near me shop factory supplier 25580 25522 Tapered Roller Bearing for Automobile Test Equipment Nailing Machine Vertical Gear Hobbing Machine Lathe Special Lathe Trolley Shot Blasting Machine manufacturer best Cost Custom Cheap wholesaler
If you require any info or samples, remember to get in touch with us and you will have our before long reply. We offer you OEM service. Because of to our broad item selection and abundant encounters in this sector,
| Inch Dimensions EPTTpered Roller EPTTs | |||||
| Item Number | Bore Dia | Outer Dia | Inner Width | Outer Width | Width |
| (d) | (D) | (Bi) | (Bo) | (B) | |
| 11590/11520 | .625 | 1.6875 | .5625 | .375 | .5625 |
| 3062/3162 | .625 | one.625 | .578 | .4375 | .5625 |
| LM11749/LM11710 | .6875 | 1.fifty seven | .575 | .42 | .545 |
| 21075/21212 | .75 | 2.one hundred twenty five | .8598 | .625 | .875 |
| 9067/9194 | .seventy five | 1.938 | .75 | .6875 | .9063 |
| 9074/9195 | .seventy five | one.938 | .848 | .5625 | .7813 |
| A6075/A6157 | .75 | 1.5745 | .4391 | .375 | .473 |
| LM11949/LM11910 | .seventy five | one.781 | .655 | .475 | .sixty one |
| 9081/9196 | .812 | one.938 | .848 | .6875 | .9363 |
| M12649/M12610 | .8437 | one.9687 | .72 | .fifty five | .69 |
| LM12749A/LM12711 | .8661 | 1.811 | .655 | .475 | .sixty one |
| LM12749/LM12710 | .8661 | one.781 | .655 | .475 | .61 |
| 1380/1328 | .875 | two.0625 | .794 | .5625 | .9125 |
| 1755/1729 | .875 | 2.24 | .781 | .625 | .7632 |
| M12648/M12610 | .875 | 1.9687 | .seventy two | .fifty five | .sixty nine |
| 3659/3620 | .9375 | 2.4375 | one.1975 | .9375 | one.one hundred twenty five |
| 7097/7196 | .9843 | 1.9687 | .5614 | .375 | .549 |
| 5710S/7204 | 1 | two.047 | .5614 | .5 | .591 |
| 15100/15243 | one | 2.4375 | .8125 | .5625 | .75 |
| 15101/15244 | 1 | 2.4409 | .8125 | .625 | .8125 |
| L44643/L44610 | one | 1.ninety eight | .58 | .forty two | .fifty six |
| M84249/M84210 | 1 | 2.3437 | .91 | .seventy two | .92 |
| M84548/M84510 | one | 2.twenty five | .765 | .fifty eight | .765 |
| 15103/15245 | one.03 | 2.4409 | .8125 | .5625 | .75 |
| 15106/15245 | one.0625 | two.4409 | .8125 | .5625 | .seventy five |
| L44649/L44610 | 1.0625 | 1.98 | .58 | .forty two | .fifty six |
| J15585/15520 | one.1571 | two.twenty five | .6875 | .549 | .6875 |
| 15113/15245 | 1.one hundred twenty five | two.4409 | .8125 | .5625 | .75 |
| 15590/15520 | 1.125 | 2.twenty five | .6875 | .549 | .6875 |
| 1988/1922 | one.125 | 2.25 | .762 | .625 | .7813 |
| L45449/L45410 | 1.1417 | 1.98 | .fifty eight | .forty two | .56 |
| M86649/M86610 | one.1875 | 2.5312 | .8438 | .6563 | .9619 |
| 14124/14274 | one.twenty five | two.717 | .771 | .625 | .7813 |
| 14125A/14276 | one.25 | two.717 | .771 | .625 | .7813 |
| 15123/15250 | one.twenty five | two.five | .75 | .625 | .8125 |
| 15125/15250 | one.twenty five | 2.five | .8125 | .625 | .8125 |
| 15126/15250X | one.twenty five | 2.5 | .8125 | .625 | .8125 |
| 2580/2520 | one.25 | 2.615 | .9983 | .8125 | one |
| 2582/2523 | one.25 | 2.seventy five | .9983 | .75 | .9375 |
| HM88542/HM88510 | one.twenty five | two.875 | 1.571 | .9063 | one.1563 |
| LM67047/LM67571 | 1.25 | two.328 | .66 | .465 | .625 |
| LM67048/LM67571 | one.twenty five | 2.328 | .66 | .465 | .625 |
| LM67049A/LM67014 | 1.twenty five | 2.forty four | .sixty six | .465 | .625 |
| LM67049A/LM67571 | 1.twenty five | 2.328 | .66 | .465 | .625 |
| 2785/2733 | one.3125 | two.963 | 1.01 | .75 | .9375 |
| 2790/2733 | one.3125 | two.963 | 1.01 | .75 | .9375 |
| HM89443/HM89410 | one.3125 | 3 | one.a hundred twenty five | .9063 | 1.1563 |
| M88047/M88571 | one.3125 | 2.6875 | .875 | .6875 | .875 |
| M88048/M88571 | one.3125 | two.6875 | .875 | .6875 | .875 |
| 14137A/14277 | 1.375 | 2.717 | .771 | .725 | .8813 |
| 14138A/14277 | 1.375 | two.717 | .771 | .725 | .8813 |
| 16137/16282 | one.375 | 2.8346 | .8125 | .5707 | .748 |
| 25877/25820 | one.375 | 2.875 | .9688 | .75 | .9375 |
| 25878/25821 | 1.375 | two.875 | .9688 | .seventy five | .9375 |
| 2796/2733 | one.375 | 2.963 | 1.01 | .75 | .9375 |
| 3379/3320 | one.375 | three.1562 | one.1965 | .9375 | one.1563 |
| 3872/3821 | 1.375 | 3.375 | one.1875 | .9375 | 1.1875 |
| 3872/3820 | 1.375 | three.375 | one.1875 | .9375 | one.1875 |
| HM89446/HM89410 | 1.375 | 3 | one.125 | .9063 | 1.1563 |
| HM88649A/HM88610 | 1.375 | 2.8438 | one | .7812 | one |
| HM88649/HM88610 | 1.375 | 2.8438 | 1 | .7812 | one |
| LM48548A/LM48511A | 1.375 | 2.5625 | .seventy two | .67 | .83 |
| LM48548/LM48510 | 1.375 | two.5625 | .72 | .55 | .seventy one |
| JL68145/JL68111-Z | one.378 | 2.3622 | .7288 | .47 | .625 |
| L68149/L68110 | one.378 | two.328 | .sixty six | .forty seven | .625 |
| L68149/L68111 | one.378 | two.3622 | .66 | .forty seven | .625 |
| LM78349/LM78310A | 1.378 | 2.4409 | .6693 | .5354 | .6575 |
| 25880/25821 | 1.4365 | two.875 | .9688 | .seventy five | .9375 |
| 2780/2729 | one.4365 | 3 | 1.01 | .75 | .9375 |
| 2794/2733 | one.4365 | 2.963 | 1.01 | .seventy five | .9375 |
| 25570/25519 | one.4375 | 3.25 | 1.01 | .seventy five | .9375 |
| 26877/26820 | 1.4375 | three.1955 | 1 | .8125 | one |
| 3878A/3821 | 1.4375 | three.375 | 1.1875 | .9375 | one.1875 |
| 3878/3821 | one.4375 | three.375 | 1.1875 | .9375 | one.1875 |
| HM89448/HM89410 | one.4375 | 3 | one.one hundred twenty five | .9063 | 1.1563 |
| HM89449/HM89410 | one.4375 | three | one.125 | .9063 | one.1563 |
| JL69349/JL69310 | one.4961 | two.4803 | .6693 | .5315 | .6693 |
| 13686/13620 | 1.5 | 2.717 | 1.571 | .5983 | .75 |
| 16150/16282 | 1.five | two.8346 | .8125 | .561 | .748 |
| 25572/25520 | one.5 | three.265 | 1 | .75 | .9375 |
| 2776/2720 | one.five | 3 | 1.01 | .seventy five | .9375 |
| 2788/2733 | one.5 | 2.963 | 1.01 | .seventy five | .9375 |
| 3490/3420 | 1.5 | three.125 | one.1721 | .9375 | one.1563 |
| 3580/3525 | one.5 | three.4375 | 1.216 | .9375 | 1.1875 |
| 57410S/LM29710S | 1.five | 2.5625 | .8322 | .fifty five | .71 |
| HM801346X/HM801310 | one.5 | 3.twenty five | 1.one hundred twenty five | .9063 | 1.1524 |
| HM801346/HM801310 | one.five | 3.25 | one.125 | .9063 | 1.1524 |
| LM29748/LM29710 | one.five | two.5625 | .seventy two | .55 | .seventy one |
| LM29749/LM29711 | 1.5 | 2.5625 | .72 | .62 | .78 |
| JL6154/JL6285 | 1.5354 | two.8352 | .8125 | .655 | .8425 |
| 57414/LM300811 | one.6142 | 2.6772 | .7087 | .5315 | .689 |
| LM300849/LM300811 | one.6142 | two.6772 | .7087 | .5315 | .689 |
| 11162/11300 | one.625 | 3 | .6845 | .5625 | .709 |
| 18590/18520 | 1.625 | two.875 | .6875 | .five | .6562 |
| 24780/24720 | one.625 | three | .9063 | .6875 | .875 |
| 24780/24721 | 1.625 | 3 | .9063 | .8125 | one |
| 26882/26823 | 1.625 | three | 1 | .8125 | 1 |
| 3576/3520 | 1.625 | 3.3125 | 1.216 | .9375 | one.1875 |
| HM85716/HM85710 | 1.625 | 3.five | 1.1563 | .9063 | 1.1875 |
| LM501349/LM501310 | one.625 | 2.891 | .seventy eight | .fifty eight | .seventy seven |
| LM501349/LM501314 | 1.625 | 2.891 | .78 | .6537 | .8437 |
| M857148/M857111 | 1.625 | three.25 | one.01 | .795 | one.045 |
| 12168/12303 | 1.6875 | three.571 | .675 | .4688 | .6875 |
| 25577/25521 | 1.688 | 3.27 | one | .seventy five | .9375 |
| 12175/12303 | 1.seventy five | 3.571 | .675 | .4688 | .6875 |
| 25580/25522 | one.seventy five | three.27 | 1 | .7525 | .ninety four |
| 25581/25523 | one.75 | three.265 | one | .875 | 1.0625 |
| 25582/25523 | 1.75 | 3.265 | 1 | .875 | one.0625 |
| 3782/3730 | 1.seventy five | three.6718 | one.193 | .9375 | 1.1875 |
| 535/532A | 1.seventy five | four.375 | 1.455 | 1.1875 | 1.5 |
| 535/532X | 1.75 | four.25 | 1.455 | one.one hundred twenty five | one.4375 |
| HM85719/HM85710 | 1.75 | 3.five | 1.1563 | .9063 | 1.1875 |
| 37763727 | one.771 | three.6875 | 1.193 | .9375 | one.1875 |
| 1788717831 | one.7807 | 3.149 | .8125 | .5937 | .7812 |
| LM603049A/LM603012 | one.7812 | three.0625 | .7812 | .6562 | .8437 |
| LM603049A/LM603014 | one.7812 | three.1496 | .7812 | .5937 | .7812 |
| LM603049/LM6571 | one.7812 | 3.0625 | .7812 | .594 | .7812 |
| LM157149/LM157110 | one.7812 | 2.891 | .seventy eight | .62 | .seventy seven |
| LM157149/LM157111 | one.7812 | 2.891 | .seventy eight | .6937 | .8437 |
| 25590/25523 | one.796 | 3.265 | one | .875 | 1.0625 |
| 72187/72487 | one.875 | four.875 | one.291 | 1 | one.4375 |
| 3781/3730 | one.9375 | three.6718 | one.193 | .9375 | one.1875 |
| 385/382 | 1.9685 | three.875 | .864 | .7018 | .8268 |
| JLMI04947A/JLMI04910 | one.9685 | three.2283 | .875 | .6693 | .8652 |
| JMI04948/LMI04911 | one.9685 | three.25 | .8465 | .65 | .85 |
| RI01204/72487 | 1.9685 | four.875 | one.291 | one | 1.4375 |
| 28580/28521 | 2 | three.625 | 1 | .7813 | .9688 |
| 28678/28622b | two | three.8437 | .9688 | .7656 | .9688 |
| 33889/33821 | two | 3.seventy five | 1.one hundred twenty five | .875 | 1.571 |
| 368a/362a | 2 | three.five | .875 | .6501 | .8125 |
| 368/362 | two | three.5433 | .875 | .625 | .7874 |
| 3775/3720 | two | three.6718 | 1.193 | .9375 | 1.1875 |
| 3780/3730 | 2 | three.6718 | 1.193 | .9375 | one.1875 |
| 3784/3730 | 2 | three.6718 | one.193 | .9375 | 1.1875 |
| LMI04949E/LMI04911 | 2 | 3.25 | 1.019 | .65 | .85 |
| LMI04949/LMI04911 2 | 2 | 3.25 | .875 | .65 | .eighty five |
| 28584/28521 | two.0625 | three.625 | one | .7813 | .9688 |
| 33891/33821 | 2.0625 | 3.75 | 1.one hundred twenty five | .875 | one.571 |
| 78215C/78551 | 2.a hundred twenty five | 5.513 | 1.3085 | .926 | one.4375 |
| 527053/HM85711 | two.1457 | 4.125 | one.4375 | 1.125 | 1.4375 |
| HM8571/HM85711 | two.1457 | 4.a hundred twenty five | 1.4375 | 1.a hundred twenty five | one.4375 |
| JLM506849/jLM506810 | 2.1654 | 3.5433 | .9055 | .7283 | .9055 |
| 28680/28622B | 2.1875 | 3.8437 | .9688 | .7656 | 38437 |
| 387AS/382S | two.25 | 3.8125 | .864 | .7982 | one |
| 387A/382A | 2.25 | 3.8125 | .864 | .625 | .8268 |
| 390/394 | 2.25 | four.3307 | .866 | .8661 | .8661 |
| 462/453X | 2.twenty five | four.one hundred twenty five | one.1542 | .9687 | one.1875 |
| 29580/29520 | two.3622 | 4.twenty five | one | .seventy five | 1 |
| 28985/28920 | 2.375 | four | one | .7813 | 1 |
| 28985/28921 | two.375 | three.937 | one | .7813 | 1 |
| HM813843/HM813810 | 2.4375 | five | 1.4375 | 1.0625 | 1.4375 |
| 29586/29522 | two.5 | four.25 | one | .75 | 1 |
| 390A/394A | two.five | 4.3307 | .866 | .7411 | .8661 |
| 3982/3920 | two.5 | four.4375 | one.183 | .9375 | one.1875 |
| HM212047/HM212571 | two.5 | 4.8125 | 1.fifty one | one.17 | one.5 |
| 29590/29521 | two.625 | 4.3307 | 1 | .seventy five | 1 |
| 3984/3925 | 2.625 | 4.4375 | one.183 | .9375 | one.1875 |
| 3994/3925 | two.625 | four.4375 | 1.183 | .9375 | one.1875 |
| HM212049/HM212011 | 2.625 | 4.8125 | one.fifty one | 1.seventeen | one.5 |
| 9278/9220 | 2.6875 | six.375 | 1.8125 | 1.twenty five | one.9375 |
| 33275/33462 | two.75 | four.625 | 1.1875 | .9375 | 1.1875 |
| 33281/33472 | 2.8125 | 4.7244 | one.1875 | .923 | one.173 |
| 29685/29620 | two.875 | 4.4375 | one | .seventy five | one |
| 33287/33472 | 2.875 | four.7244 | one.1875 | .923 | 1.173 |
| 575/572 | three | 5.5115 | 1.4212 | one.a hundred twenty five | 1.4375 |
| 580/572 | 3.25 | five.5115 | 1.4212 | one.a hundred twenty five | 1.4375 |
| 595/593X | 3.25 | 5.9055 | one.43 | 1.063 | one.417 |
| 663/653 | 3.twenty five | 5.seventy five | 1.625 | 1.25 | 1.625 |
| 749A/742 | 3.25 | five.909 | one.8375 | one.4375 | one.75 |
| 27690/27620 | three.2813 | 4.9375 | one | .7813 | one |
| JM716649/JM716610 | 3.3465 | 5.1181 | 1.1417 | .9449 | one.1811 |
| 749/742 | three.3475 | 5.909 | 1.8375 | 1.4375 | 1.seventy five |
| HM518445/HM518410 | 3.five | 6 | one.5625 | one.1875 | one.5625 |
| HM218248/HM218210 | three.5433 | 5.7874 | one.5748 | 1.2795 | 1.5748 |
| 598A/593X | three.625 | five.9055 | 1.43 | one.063 | 1.417 |
| 594A/592A | 3.75 | six | one.43 | one.1875 | one.5625 |
| 594R/593X | 3.seventy five | five.9055 | 1.forty three | one.063 | 1.417 |
| 42381/42584 | three.8125 | 5.8437 | one.1406 | .8438 | one.a hundred twenty five |
| JM725719/JM725710 2 | 3.937 | 6.1571 | one.378 | one.1571 | 1.4173 |
| 37431/37625 | 4.3125 | six.twenty five | .844 | .625 | .9063 |
| 64450/64700 | 4.five | seven | one.625 | 1.1875 | one.625 |
| 799/792 | 5.0625 | 8.one hundred twenty five | 1.875 | 1.375 | one.875 |
| 74550A/74850 | five.5 | eight.5 | one.875 | 1.375 | 1.875 |
| 67989/67920 | 8.25 | 11.a hundred twenty five | one.8125 | 1.4375 | 1.8125 |
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in Bamako Mali sales price shop near me near me shop factory supplier D51-500 Steel Iron Gear Blank Flange Making Ring Rolling Machine manufacturer best Cost Custom Cheap wholesaler
In 2008, it was awarded with “Nationwide Export Commodity Inspection-free Company”. EPG was awarded with “well-known solution of Zhejiang Province” and “popular brand of Zhejiang Province”. We examine each piece of bearing by ourselves before supply.
D51-five hundred Steel Iron EPT Blank Flange Making Ring Rolling EPTT
D51high good quality ring rolling EPTT/iron ring creating EPTT is widely used in producing bearing outer ring,EPTing
blank,pipeline flange,welding neck flange in the fields of EPTTry,vehicle,train,ship,petroleum and chemical substances,aerospace,atomic
vitality,wind generator.It has positive aspects of rolling and forming at one particular time,large manufacturing effectiveness,increase blank precision,
reduce turning remainder,enhance steel uEPTTzation,improve chopping overall performance,increase interior good quality of forging, very good economic benefit.
[Efficiency Qualities]
In contrast with open up die forging, ring rolling near die forging has benefits as stick to:
1.EPT effectiveness.It is 3-4 moments than open up die forging,the produce is dozens of moments.Big,middle,small scale circular forgings can be
EPTTd.
two.EPT substance uEPTTzation.higher dimension precision,forging tolerance is 1/3-one/4 time than open die forging.If adopt coining, the
forging tolerance is down to .one-.05 mini,help save thirty%-60% materials,and machining time,minimize the EPT,have good financial reward.
three.The ring rolling forgings have clean surface, using precision forging can change machining.
4.Good solution good quality. Rolling of steel fiber ring repeatedly distributed in the circumferential route , and the pressure and put on
areas utilised to adapt. In most cases, the internal ring rolling dense , fine grain dimensions , mechanical homes substantially increased than
other strategies for processing the ring
five.It can EPTT difficult formed forgings.It is issues to realize in open die forging products.
six.Modest equipment tonnage,massive processing selection.Ring Rolling partial force forming procedure is a continuous accumulation of
modest deformation , small speak to spot between the operate piece and the mold, so a small pressure needed to deform , little products tonnage.
[Working Basic principle]
Warmth the ring blank to 950-1050 ordmC,and set it about the again-up roller,then make the rotating roller down to rolling work piece,the thickness
of perform piece decreases,perimeter extends and the hole expands.The roller stabilize and total circle in the processing.The roller start to rotate
when predefined dimension is finish,meanwhile the roller 1 up to authentic position,the processing is completed.
Ring rolling EPTTs are specifically tailored to meet the customer’s needs and rolls both profiled and rectangular rings with a substantial diploma
of precision as nicely as EPT-efficiently.The EPTT principle is specifically servicing and person-helpful.
Ring rolling EPTTs are suitable for creating rings for the subsequent applications: Flanges, EPTTs, EPTs, Wheels, Sleeves, Rings in the
car, aerospace, oil amp fuel sector etc.
Positive aspects:
one. EPT content uEPTTzation
two. Very good good quality
three. Good operating problems, high productiveness
four. Minimal generation EPTs
Ring rolling EPTT are divided into the radial rolling and radial-aXiHu (West EPT) Dis.al rolling(D53K collection,CNC controlled). The radial rolling are divided into
vertical kind (D51 collection) .
| Product | Unit | D51-160D | D51-160E | D51-250D | D51-250E | D51-350D | D51-350E | ||
| The ring measurement | Max.OD | mm | 45~160 | two hundred | 250 | three hundred | 350 | 350 | |
| Max. Peak |
mm | 35 | 70 | 50 | 120 | eighty five | two hundred | ||
| Max.Productiveness | Pic/h | seven hundred | 600 | five hundred | 240 | two hundred | a hundred and twenty | ||
| Nominal strain of cylinder | kn | 6000 | 11300 | 9800 | 19600 | 15500 | 30000 | ||
| Max.stroke of sliding block | mm | 70 | 70 | one hundred ten | 110 | 130 | 130 | ||
| 250 | |||||||||
| Roller EPT Velocity | m/sec | 2~two.5 | one.sixty four | two.1 | 1.63 | 2.two | 1.45 | ||
| Speed of principal shaft | r.p.m | 120 | ninety two | eighty | sixty two.3 | sixty two | 41 | ||
| OD of rolling wheel | mm | 360~380 | 360~380 | 500~520 | 680~seven hundred | 680~700 | |||
| CEPTTr height of rolling roller | mm | 670 | 670 | 875 | 875 | 1050 | 1100 | ||
| Min. length in between rolling wheel #8242s cEPTTr and rolling roller #8242s cEPTTr |
mm | 185 | 185 | 265 | 265 | 365 | 365 | ||
| Main motor EPTT | kw | 18.five | 30 | 37 | 55 | seventy five | 90 | ||
| EPT motor EPTT | kw | 4 | seven.five | 11 | eleven | 15 | 15 | ||
| Overall dimension | mm | 2200 occasions 1550 times1850 |
2350 instances 1700 times2100 |
2890 times 1900 times2400 |
3440 instances 2000 times2700 |
4040 times 2000 times3000 |
4595 occasions 2050 times3370 |
||
| Total excess weight | kg | 3200 | 3500 | 7000 | 7800 | 12000 | 13800 | ||
| Merchandise | Device | D51-400E | D51-500E | D51-630E | D51-800E | D51-1000E | D51-1000F | ||
| The ring dimensions | Max.OD | mm | four hundred | 500 | 630 | 800 | 1000 | 1500 | |
| Max. Top |
mm | 200 | 220 | 200 | 220 | 220 | 200 | ||
| 250 | 350 | 350 | 350 | ||||||
| Max.Productiveness | Pic/h | one hundred | 90 | 80 | 60 | fifty | forty | ||
| Nominal stress of cylinder | kn | 30000 | 32000 | 32000 | 38000 | 38000 | 42000 | ||
| 42000 | |||||||||
| Max.stroke of sliding block | mm | one hundred thirty | 130 | two hundred-350 | |||||
| 250 | 250 | ||||||||
| Roller EPT Velocity | m/sec | 1.45 | 1.five | 1.47 | one.5 | 1.5 | one.5 | ||
| Velocity of primary shaft | r.p.m | forty | 40 | 38 | 38 | 38 | 38 | ||
| OD of rolling wheel | mm | 700~720 | 700~720 | seven hundred~720 | 760~820 | 760~820 | 820 | ||
| CEPTTr peak of rolling roller | mm | 1100 | 1200 | 1250 | 1350 | 1600 | 1780 | ||
| Min. distance among rolling wheel #8242s cEPTTr and rolling roller #8242s cEPTTr |
mm | 375 | 375 | 385 | 410 | 410 | 410 | ||
| Principal motor EPTT | kw | 90 | ninety | ninety | 110 | 110 | 132 | ||
| a hundred and ten | 132 | 132 | one hundred sixty | ||||||
| EPT motor EPTT | kw | fifteen | fifteen | 15 | 15 | fifteen | 15 | ||
| eighteen | 18 | 18 | |||||||
| All round dimension | mm | 4595 times 2100 times3370 |
4800 occasions 2200 times3470 |
4800 moments 2300 times3770 |
4800 times 2350 times3770 |
5000 times2400 times3520 |
5500 occasions 2700 times4200 |
||
| Complete weight | kg | 14000 | 14500 | 15000 | 20000 | 22000 | 23800 | ||